How to make a cosplay helmet

Do you want to discover the wonderful world of cosplay? Wayne will create a heroic DIY foam helmet, taking you through each step and revealing some of his best tricks of the trade along the way. Start this exciting, easy cosplay project by downloading your chosen cosplay helmet pattern. Trace the parts with a whiteboard marker onto a 1 cm thick EVA foam sheet.

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth!

How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make. But fear not.. Wrap the entire head of the mannequin with a few layers of plastic wrap. Add felt pieces as padding to increase the head size so that the helmet is not snug. This is a base layer on which the helmet pattern will be built on. Then work from the center top towards one side first and cover with masking tape. Cut away any large bumps or imperfections that can alter the shape of the helmet. When applying over very curved areas of the mannequin form, notch the tape and fold over at angles to cover the curve more smoothly. Cover with tape down to the lower part of the ear. Using a pencil, mark the centerline of the head, starting at the nose bridge and working your way to the back of the head. Then sketch the approximate face opening, mark where the ears are and draw a horizontal line at the base of the neck connecting it to the face opening lines. At this point, you should have a rough outline of the helmet drawn on the masking tape. Now for the tricky part… work on one side only.

Your pattern is done! The templates are designed to be printed on 8.

Collect a bunch of reference images and start to plan your attack. The helmet is slightly wider at its base and its chin in longer than the back of the head. Cut strips of paper and tape together a frame for the mask. I started with the horizontal headband and hung four long vertical strips down from the top of the head to cover the front, left, right, and back sides of the head. Trim the vertical strips and tape up some more cross strips to fill out the skeleton of the helmet.

Helmets are absolutely one of the most difficult pieces of armor to construct for a costume. Not only do you have to get the shape of the helmet right, but it also has to fit over your face sometimes with a wig on , and the eye holes need to line up correctly. There are many different techniques you can use to make a helmet. You can, of course, add as many details as you need to recreate your character design, but this walkthrough should help you understand the basic steps you need to take to get there. This page contains affiliate links. As an Amazon Associate, I earn a small commission from qualifying purchases. Before making a pattern for your helmet, you need to make an appropriate base that can act as a proxy for your head. So you will need to add some volume to the cranium first.

How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make. But fear not.. Wrap the entire head of the mannequin with a few layers of plastic wrap.

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I started with the horizontal headband and hung four long vertical strips down from the top of the head to cover the front, left, right, and back sides of the head. Once the glue is dry cut out the cheekbone sections on the helmet inner surface. Remember: foam always bends towards the heated side. Lucia St. You just need to make one side, because both sides are the same, but the big hand piece, this one, you need to make one normal, and one mirrored for the other side! I was able to download some Fett helmet templates from the Dented Helmet forum. To create sharp folds, cut out grooves as described in step 2. Even out and correct the outside edge lines, particularly the bottom edge of the helmet and the top of the face opening. Now coat the entire helmet with some Minwax Polycrylic sealer. Step Seven: Trace the flat masking tape panels onto pattern paper. The dent was then filled in with spackling paste. Leave a comment Cancel reply. You don't need too much glue, just a little drop is sufficient! For this example I'm going to construct a Boba Fett helmet from the infamous Star Wars character but these techniques can be used to make almost any helmet.

However, cosplay helmets are known to be one of the most difficult pieces to pattern.

Introduction: How to Make a Cosplay Helmet! Squeeze a thin line of glue along the two edges you want to glue together. Deluxe Railroad Tool Set. Crescent shows it on their website as Grey News Mounting Board:. Some people have reported that Ram Board also works extremely well. Cut apart the panels along the lines using scissors. Next make the helmet outer surface- it is made the same way as the inner surface and is wrapped around and glued to the inner surface. Using a hobby knife, cut along the center line to cut the form into two halves. Number the panels and mark using hash marks or letters on the cut line so you know which pieces are next to each other. Now for the tricky part… work on one side only. This instructable is for you! Builder's Knife and Hobby Tool Set.